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Bogor, 14 –
18 Maret 2016
Bogor, 25 –
29 Juli 2016
Bandung, 10 –
14 Oktober 2016
Bali, 12 – 16
Desember 2016
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Introduction
Pumps and compressors
are generally critical machines in any production process, and hence it is
vital that maintenance is most effective for these units. This course aims to
provide delegates with a comprehensive understanding of how to use a combined predictive
and preventive maintenance approach to achieve maximum reliability and greatest
understanding of any deterioration that may occur.
Who Should Attend
Engineers,
supervisory and technical staff involved in the monitoring, predictive
maintenance and diagnostics of pumps and compressors.
Program Objectives
The program assumes
familiarity with the design and construction of pumps and compressors. From
this starting point it adopts an analytical approach to understanding the
failure of all types of pumps and compressors.
From a
component-by-component perspective, the program investigates the root causes of
failure, and relates these to operating conditions and process parameters.
Design, installation, lubrication and wear related failure mechanisms are
identified and a detailed understanding of the troubleshooting and diagnostic
methods needed to detect and identify these is developed.
The program provides
participants with the knowledge needed to be effective in the inspection,
monitoring and diagnostics of pumps and compressors, with emphasis placed upon
the importance of a combined condition monitoring and strip-down inspection
approach to maintenance.
Training Methodology
The program is
delivered in a combination of lecture style and computer-based training. In
addition, a significant amount of time is set aside for small working group
activity when addressing case study problems. Extensive use is made of case
study material to underline the key aspects of the course and to give the
delegates exposure to current best practice.
Program Outline
DAY – 1
• Friction, lubrication and wear
mechanisms.
• Adhesive wear, abrasive wear,
fatigue and fretting
• Machinery life cycles
• Mechanical issues, balancing and
alignment
• Statistical reliability analysis
DAY – 2
• Reliability models
• Root cause of, symptoms and
detection mechanisms for imbalance
• Root cause of, symptoms and
detection mechanisms for looseness
• Root cause of, symptoms and
detection mechanisms for misalignment
• Root cause of, symptoms and
detection mechanisms for gear problems
• Root cause of, symptoms and
detection mechanisms for bearing problems
• Cavitation, causes and prevention
DAY – 3
• Anti-friction bearings: types,
lifetime, mounting, applications, related problems
• Plain and pad bearings, thrust
bearings: operation, maintenance, incidents
• Mechanical seals, types,
operation, related problems
• Other seals for positive
displacement pumps and reciprocating compressors
• Performing a balance
DAY – 4
• Vibration monitoring
• Overall and spectral measurements
• Vibration limits
• Introduction to spectrum analysis
• Lubricant monitoring
• Shape, size, amount, chemical
composition of debris
• Analytical techniques
DAY – 5
• The role of condition monitoring
in pump and compressor maintenance Diagnostic methods
• Capabilities and limitations of
condition monitoring, and the need for a combined approach
• The importance of plant inspection
• Measurement devices, and what to
monitor and where
Instructor
I Nengah Diasta and
Ir. Deddy Nugraha
I Nengah Diasta is a
lecturer in Mechanical Engineering Department of Bandung Institute of
Technology for more than 10 years. His expertise is on the area of fluid
mechanics and pumping system. He also gives training program to the public such
as Pertamina, PT. Pupuk Kaltim, PT. Telkom and some other PSC companies on this
subject. On the practical aspects, Mr. Diasta was project leader in the
industries such as PT. Telkom, Containers Terminal of Tanjung Priok, Juanda
Airport, and Rekayasa-Sumitomo Power Plant Project at Wayang Windu Geothermal
field, Bandung.
Ir. Deddy Nugraha is
a dedicated experienced fulltime trainer and technical consultant since 2002.
He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has
worked nationally in a wide variety of industries including: technology,
aerospace, utilities, auditing, mining and institutions thus engaged as a
corporate consultant. He also holds certifications for those particular fields
from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore;
MTU, Germany and FAA Auditor, USA.
Mr. Nugraha is a
member of Indonesian Society for Reliability and was elected as General
Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers
and floor associates, subjects taught to include; CMMS, RCM, TPM, Project
Management, Quality Process Control, Corrosion Control and Protection, Failure
Analysis, Engineering Design, Instalation & Constrcution, Inventory Control
and Management.
Major clients
include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia
Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron,
Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan
Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp &
Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.
General Information
Facilities
ü
Quality training material (hardcopy and softcopy)
ü
Quality training kits
ü
Morning and afternoon coffee / tea breaks and lunch for along the
training
ü
Certificate of Completion
Tuition Fee &
Registration Deadline
IDR 10.750.000,-/ Person, (exclude Ppn 10% &
Acomodation)
Registration
and payment deadline a weeks before training held.
For Further
Information and Registration Please Contact
Anni Nuraini +62 812 807 1412
Hilmi Atoillah +62 856 467 179 04
Anni Nuraini +62 812 807 1412
Hilmi Atoillah +62 856 467 179 04
Ika Ratnawati
+62 813 1996 6720
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